Are Aluminum Shell Good?
2025-08-06
Aluminum shells have become essential components across multiple industries due to their exceptional combination of strength and lightweight properties. At Shenzhen Zhongyilong Hardware Products Co., Ltd., we manufacture precision aluminum enclosures that meet rigorous industry standards while offering design flexibility.
Key Benefits of Aluminum Shell Construction
The advantages of using our Aluminum Shell products extend far beyond basic protection. These enclosures provide superior heat dissipation compared to steel alternatives, making them ideal for electronic components and LED lighting applications. The natural corrosion resistance of aluminum eliminates the need for additional coatings in most environments.
Our factory produces Aluminum Shell units with enhanced durability features:
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Precision CNC machining for exact dimensional tolerances
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Reinforced corner joints for structural integrity
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Customizable surface finishes (anodized, powder-coated, or brushed)
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EMI/RFI shielding options for sensitive electronics
Material Properties Comparison:
| Characteristic | Aluminum Shell | Steel Enclosure | Plastic Housing |
|---|---|---|---|
| Weight | 2.7 g/cm³ | 7.8 g/cm³ | 1.4 g/cm³ |
| Thermal Conductivity | 205 W/mK | 50 W/mK | 0.2 W/mK |
| Corrosion Resistance | Excellent | Requires coating | Good |
| Recyclability | 100% | 100% | Limited |
Technical Specifications of Our Aluminum Shell Products
Shenzhen Zhongyilong Hardware Products Co., Ltd. offers a comprehensive range of aluminum shell solutions tailored to various industrial needs:
Standard Product Line:
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Material Grades: 6061-T6, 6063-T5, 5052-H32
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Wall Thickness: 1.5mm to 8mm (customizable)
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Surface Treatment: Anodizing (10-25μm), powder coating (60-120μm)
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Protection Level: IP54 to IP67 (environment-specific)
Dimensional Parameters:
| Model Series | Dimensions (L×W×H) | Weight Tolerance | Mounting Options |
|---|---|---|---|
| ZYL-100 | 100×80×50mm | ±5% | Flange/DIN rail |
| ZYL-200 | 200×150×80mm | ±3% | Wall/Rack mount |
| ZYL-300 | 300×200×120mm | ±2% | Custom brackets |
Frequently Asked Questions
1. How does aluminum compare to stainless steel for outdoor applications?
Our Aluminum Shell products offer comparable corrosion resistance to stainless steel at reduced weight and cost. The anodized surface treatment creates an even more protective oxide layer than stainless steel's passive film, particularly in coastal environments.
2. Can aluminum enclosures be used in high-temperature environments?
Yes, our Aluminum Shell maintains structural integrity up to 150°C, with special alloys available for higher temperature applications. The excellent thermal conductivity actually helps distribute heat more evenly than steel alternatives.
3. What design flexibility exists for custom aluminum enclosures?
We offer complete customization including CNC machining, special cutouts, threaded inserts, and branding options. Our engineering team can work from your drawings or help develop solutions for specific applications.
Shenzhen Zhongyilong Hardware Products Co., Ltd. provides engineered aluminum shell solutions for your most challenging applications. Contact us to discuss how our precision enclosures can enhance your product performance while reducing weight and improving thermal management.
